Friday 17 September 2021

What Is Polycarbonate Extrusion & Its Significance

Extruded plastic is ever-present in today’s world, but most people have no idea what it takes to produce extruded plastic pieces. The technology behind the process involves some of the most amazing techniques and intricate processes in the manufacturing industry.

There is the advancement of technology that has evolved the extrusion process. Understanding the polycarbonate extrusion process is helpful to companies that are considering requisitioning polycarbonate parts to be used for industries such as the automotive, construction, and medical fields.

What Is Polycarbonate Extrusion?

Polycarbonate Extrusion refers to a high-volume manufacturing technique. It is the process where the raw plastic materials are melted and formed into a continuous profile. It involves forcing melted polycarbonate, which is dyed into a shape with a fixed cross-section. To explain in basic terms, it refers to the process of converting plastic materials from solid to liquid then reconstituting them into a more finished product.

In simpler words, polycarbonate material melts down, and then it’s reshaped into a useful item. Polycarbonate is a naturally transparent thermoplastic material, best known for its extremely high impact strength, high heat resistance, and optical clarity.

The polycarbonate Extrusion process initially started in the late 19th century. However, they were not effectively commercialized until the 1950s.

Since then, polycarbonates have been heavily employed in many industries, including automotive, aerospace, construction, and electrical components. Some of the main advantages of polycarbonate profiles are:

  1. Outstanding toughness
  2. Temperature resistance up to 250 degrees F
  3. Transparency
  4. Good stiffness relative to other plastic materials

Polycarbonate extrusion is more expensive than other plastic compounds. It is worth that extra investment because of the advantages it comes with.

Some of the unique benefits include:

  1. Superior impact strength
  2. Ability to reduce wall thickness without sacrificing any properties
  3. It has the highest degree of elasticity
  4. It has excellent electrical properties and light transmittance values
  5. It is extremely versatile

It is the process that creates 2-dimensional shapes on length hence providing several products in short sections or continuous measures. Polycarbonate extrusion by APEX Makina is incidentally the preferable way for producing several shapes both in domestic and industrial product applications.

It is quite an involving process that requires some of the best machinery and knowledge to come up with desirable results. The good thing, however, is that you can either use the extruded products as they are or better still transform them into more complex assemblies.

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